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Opel Insignia 2.0 cdti 160hp fuel pump pressure problem

1
Hi for all need your help

I have here in my garage an Opel insignia with a high fuel pressure problem !

P0088 - Fuel pressure high on fuel pipe 

Desired pressure : 300 bar
Actual pressure : 1600 bar


Injector leak testes good , new pump and new pressure sensor and not solve .

Anyone ever had a problem like this ? 

Thx
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2
The pressure increases from 0 to 1600?
At idle is 1600? the engine it stops?

can be a clogged fuel return line

the pressure drops when accelerate ?
put here the bosch number for hp pump
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Thanks given by: marcoandre23
3
(03-18-2025, 06:55 PM)Bogdan Beb Wrote: The pressure increases from 0 to 1600?
At idle is 1600? the engine it stops?

can be a clogged fuel return line

the pressure drops when accelerate ?
put here the bosch number for hp pump

This car sometimes start normally and show at idle 1600 bar . When i acelerate show normal desire values. When drop to idle go to 1600 +- and sometimes shut down and knocking like a problem in fuel regulator 

My pump is 0445010248 and its new
We can and must help each other on special occasions, but in the end everyone must learn from their work  Wink

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4
Injetors repaired . Same problem . Anyone ??
We can and must help each other on special occasions, but in the end everyone must learn from their work  Wink

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5
Did you  tried to remove the fuel return hose from engine and put a new hose in fuel pump  in a bottle to see if there is a change in pressure?
Try this to see if all the return system is not clogged somewhere. 
Thanks given by: marcoandre23

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