zafira pump psg16 replacement and programming

[attachment=19378][attachment=19376][attachment=19377]here is some you can see corosive on cable,there is problem.

here is some you can see corosive on cable,there is problem.

thanks man, but this pump is an older version that has only one connector

A then is not 16!it is psg5 there is transistor problem in it!

hello guys
Much appreciated for all of your help The end of the story is fixed ofcourse .I hyad an issue with communicatioon tech2 to globaltis - the reason was diferent software version . updated tech2 and they started talking . Right. Connected tech2 to the car - sps - pulled ID -went to globaltis - downloaded calibration file for the vin -connected tech2 to the car and started flashing . It erased ori file and stopped on 13 % saying programming failed. So the ecu flash blank . No good . Then took advice from one of my friends and we went online . By connecting to gme website ( having access and login) connected the car through tech2 to the Opel website. Then Flashed psg16 from the serwer and we are done . Small issue with acc pedal sensor sorted next day and car wqent to the customer . Many thanks guys for all comments . It did worked out.

Hi sokisoki3

I have bought a Vectra C 2002 2.0 diesel.
The guy who sold the car to me had problem with the dieselpump - so he ended up changing the hole motor inluding pump, then he didnt get start.

What can i do now? I have connected it to bosch because its only diagnose i have. It says no communication with ECU.

I have read hole thread and saw you fixed the problem after very much stress i think.

Can you or somebody help me in this case?
I dont have any pin/win or anything.

Please tell me what i will need to reset and get start?


Thanks a lot friend....

if the pump is with two conectors -it is PSG16 ,ECU is on top
If te pump is with one conector -it is psg5.
Firs case you need pin code from old pump and pin code from new pump -adaptacion with opcom or tech2.
Bay carprog clone to read PIN and make ecu virgin -will cost to you only 100 USD,And you will have one good toll for money.
Test conections from ECU to OBD ,remuve 1 by 1 -car radio-chek,abs-chek ...till you get comunication.
You have KTS model?

if the pump is with two conectors -it is PSG16 ,ECU is on top
If te pump is with one conector -it is psg5.
Firs case you need pin code from old pump and pin code from new pump -adaptacion with opcom or tech2.
Bay carprog clone to read PIN and make ecu virgin -will cost to you only 100 USD,And you will have one good toll for money.
Test conections from ECU to OBD ,remuve 1 by 1 -car radio-chek,abs-chek ...till you get comunication.
You have KTS model?

Hi Zoro1

I am not sure it 1 or 2 connectors.
How do i get code from old and new pump?
You said : adaptacion with opcom or tech2.
What do you mean ? I dont have these programes. Do i need these programes? How and where to get? Is it only programes or is it computer tools ?
Where to get carprog clone?
Yes i have only KTS 520.

Thanks a lot for you help so far..

hi
I know immo module and key with new pump would start it but there is no chances for complete set. I've been given second hand pump that is it. Yes I have vin and pin from new pump.Any more suggestions?

hi it is possible to program with your op com and your pass c ode for new pump also you will need your pin code for car fitting it to,i have personally done the procedure but it was over 3 years ago think the link document below will explain ,if struggle i will try help and type up procedure for you,just been long time since

if the pump is with two conectors -it is PSG16 ,ECU is on top
If te pump is with one conector -it is psg5.
Firs case you need pin code from old pump and pin code from new pump -adaptacion with opcom or tech2.
Bay carprog clone to read PIN and make ecu virgin -will cost to you only 100 USD,And you will have one good toll for money.
Test conections from ECU to OBD ,remuve 1 by 1 -car radio-chek,abs-chek ...till you get comunication.
You have KTS model?

Hi Zoro1

I am not sure it 1 or 2 connectors.
How do i get code from old and new pump?
You said : adaptacion with opcom or tech2.
What do you mean ? I dont have these programes. Do i need these programes? How and where to get? Is it only programes or is it computer tools ?
Where to get carprog clone?
Yes i have only KTS 520.

Thanks a lot for you help so far..

OPCOM China clone is 15 USD carprog

clone 80 USD ,If you whant to work in your car this is the tools that you need.You can see pump body when opening cover ,two or one plug.
Tech2 is special for opel but it is exspensive ,and there is calibration data from tis2web.
PS
OPCOM is diagnostic tool for opel cars till 2010 year.cover all models and modules in opel cars,
Carprog is univesial programmer writer for many IC ,dash boards airbag units eeproms mMCU ,and ECU-s /make ECU virgin,read pincode./

hello guys
Much appreciated for all of your help The end of the story is fixed ofcourse .I hyad an issue with communicatioon tech2 to globaltis - the reason was diferent software version . updated tech2 and they started talking . Right. Connected tech2 to the car - sps - pulled ID -went to globaltis - downloaded calibration file for the vin -connected tech2 to the car and started flashing . It erased ori file and stopped on 13 % saying programming failed. So the ecu flash blank . No good . Then took advice from one of my friends and we went online . By connecting to gme website ( having access and login) connected the car through tech2 to the Opel website. Then Flashed psg16 from the serwer and we are done . Small issue with acc pedal sensor sorted next day and car wqent to the customer . Many thanks guys for all comments . It did worked out.

Hi sokisoki3

I have bought a Vectra C 2002 2.0 diesel.
The guy who sold the car to me had problem with the dieselpump - so he ended up changing the hole motor inluding pump, then he didnt get start.

What can i do now? I have connected it to bosch because its only diagnose i have. It says no communication with ECU.

I have read hole thread and saw you fixed the problem after very much stress i think.

Can you or somebody help me in this case?
I dont have any pin/win or anything.

Please tell me what i will need to reset and get start?


Thanks a lot friend....

He shami1 , which version of globle tis u had? Supprised why it wouldn't load !!!